Robolaunch integrates a precision hardware setup, AI trained on synthetic data, and a real-time defect dashboard to deliver accurate, inline surface inspection with full panel coverage. Each layer works in sync to eliminate blind spots, accelerate response, and ensure production quality at scale.
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HOW IT WORKS?
1.HARDWARE
2D area scan cameras, programmable industrial lighting, and high-performance Edge PCs work in sync to detect even the most subtle surface dents. The system captures critical viewing angles through motion-enabled illumination—uncovering defects that static setups consistently miss. Engineered for inline deployment, it maintains high-speed production without compromising coverage or precision.
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2. AI SOFTWARE
Our AI models are trained using a hybrid data pipeline that blends real-world images with synthetic surface and lighting variations—eliminating the need for manual labeling. This enables the detection of even rare and hard-to-define defects. With inference running directly at the edge, the system delivers real-time decisions optimized for high-throughput environments.
3. DATA INTERFACE
Every detected defect is projected onto a real-time 3D model of the inspected vehicle panel, creating a digital twin of surface quality. The interactive dashboard logs pass/fail results, defect types, timestamps, and model confidence scores. This enables full traceability across stations and provides the insights necessary for quality assurance and continuous process optimization.
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DEPLOYMENT ENVIRONMENTS
Ideal for doors, hoods, and fenders—ensures defect-free parts before delivery to OEMs.
Detects early surface defects right after stamping—reducing rework and scrap downstream.
Inline dent detection for BIW panels at full production speed—seamlessly integrated into OEM body shops.
WHAT WE DETECT
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Powerful AI models require powerful data. That’s why our system is trained on a diverse dataset that spans multiple material types (steel, aluminum), lighting setups (direct, angled, diffuse), and production environments (press shop, final assembly, post-handling). This depth and variety form the backbone of our AI's ability to detect a wide range of surface anomalies—including dents, scratches, bulges, ripples, and more.
The data pipeline is fully customizable and can be tailored to reflect each customer’s unique production setup—ensuring model performance aligns with real-world factory conditions.
REAL-WORLD IMPACT
Multi-angle camera & lighting configuration eliminates blind spots on all BIW panels.
Real-time AI inference with sub-100ms response time—no production slowdowns.
Trained on diverse synthetic & real-world dent data for high precision & low false positives.
Modular and cloud-orchestrated setup enables on-site deployment in less than a week.
Join leading automotive manufacturers already using Robolaunch to catch every dent, eliminate blind spots, and gain full quality traceability—without disrupting production.Our solution is quick to deploy, easy to integrate, and tailored to your existing line setup. Whether you're an OEM or Tier-1 supplier, we’ll help you unlock scalable AI-powered inspection from day one.
AI, Robotics, and Cloud—working together to make automation smarter, faster, and more scalable.