PRESS SHOP QUALITY CONTROL
The press shop defines downstream quality — yet cracks, wrinkles, and forming defects often go unnoticed until BIW. Robolaunch Vision AI captures early stamping defects inline, enabling instant corrective action and preventing high-cost scrap and rework.
A complete AI-powered solution designed for press-line speed, precision defect detection, and non-intrusive installation — ensuring every stamped part is inspected with millisecond accuracy.
Reliable defect detection at full press-line speed — up to 18 PPM with zero impact on takt time.
Identifies 50–100 μm cracks, wrinkles, ding, dent and other metal stamping defects.
AI fine-tuned with photorealistic synthetic defects for high accuracy across all part types.
2D detection with optional 3D LiDAR mapping for exact defect position and severity.
GPU-powered inference delivers millisecond detection and stable 24/7 shop-floor operation.
Compact, ceiling-mounted inspection frame fits directly at the press exit with minimal downtime.
Most forming defects originate early in the press line — long before final assembly — and small issues at this stage quietly shape downstream quality. Fast stroke cycles, reflective metal surfaces, and shifting die conditions make real-time visual inspection difficult in any sheet-metal forming environment. As a result, cracks, wrinkles, thinning, and die-related distortions often move forward unnoticed, increasing scrap, rework, material waste, and production costs across the entire operation.
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Reflective metal and fast stroking cycles make manual inspection unreliable, causing defects to slip.
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Stopping the press is costly, and sampling misses intermittent issues — letting defects accumulate unnoticed.
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Missed defects multiply scrap, rework, energy waste, and takt-time delays across the plant.
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Without early detection, hundreds of bad parts can be produced before die-related issues are recognized.
Press shop operations face recurring issues such as cracks, wrinkles, thinning, die marks, and surface distortions that often escape manual detection.
Robolaunch Vision AI accurately detects all major stamping defects at line speed, helping manufacturers prevent scrap, rework, and downstream quality failures.
We adapt our AI system to your exact stamping line — from defect references to lighting conditions — ensuring accurate detection from day one.
We collect your critical defect samples, material details, and lighting conditions to recreate your stamping environment with high accuracy.
We generate a photorealistic digital twin of your parts and produce thousands of realistic defect variations to fine-tune the AI model.
We install the camera–lighting setup on your press line, deploy the optimized model on the edge PC, and calibrate it for stable line-speed detection.
Vision AI systems designed to inspect, adapt, and scale across manufacturing lines.