PRESS SHOP INSPECTION
Detect surface defects on highly reflective stamped metal parts in real time. Robust against challenging lighting conditions and production variability, the system enables early defect detection, reduced scrap rates, and lower internal failure costs.
Inspect stamped sheet metal parts directly on the production line with a Vision AI system designed for real-time defect detection, operator feedback, and production quality traceability.
Inspect every stamped panel automatically as it moves through the press line, without interrupting production flow.
High-resolution industrial cameras capture panel surfaces, with the configuration designed around panel geometry and required inspection coverage.
Images are analyzed at the edge as each panel passes through inspection, providing immediate defect detection, classification and visual alerts for Quality Inspectors.
Inspection results are recorded for historical analysis, providing access to defect images, classifications, confidence values and production-level quality trends.
Press shop operations face recurring issues such as cracks, wrinkles, thinning, die marks, and surface distortions that often escape manual detection. Robolaunch Vision AI accurately detects key stamping defects at line speed, helping manufacturers prevent scrap, rework, and downstream quality failures.
SYNTHETIC DATA APPROACH
Real production defects are often too rare and inconsistent to provide enough training data for every panel and defect type. Robolaunch combines real production references with synthetic defect generation to create realistic defect variations across location, size, orientation and surface conditions.
This enables to develop and adapt detection models for new defect classes and part variants without long and costly field data collection.
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1. 3D Panel Model
CAD model of the part
to place defects
specific for panel type.
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2. Synthetic Defect Gen.
2D and 3D modelling
of defect(s) with
limitless variations.
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3. AI Model Training
Detection for
target and new
defect classes.
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Press lines operate at high production speeds, making continuous manual inspection impractical. Quality checks are often performed on selected samples, leaving gaps between inspections where forming or tooling defects can continue across multiple panels before being identified.
Vision AI inspects every produced panel inline at production speed, detecting surface and forming defects as parts leave the press. Continuous inspection enables earlier defect discovery, consistent quality control, and digital defect records for production traceability and analysis.
We adapt our AI system to your exact stamping line — from defect references to lighting conditions — ensuring accurate detection from day one.
We collect your critical defect samples, material details, and lighting conditions to recreate your stamping environment with high accuracy.
We generate a photorealistic digital twin of your parts and produce thousands of realistic defect variations to fine-tune the AI model.
We install the camera–lighting setup on your press line, deploy the optimized model on the edge PC, and calibrate it for stable line-speed detection.
Vision AI systems designed to inspect, adapt, and scale across manufacturing lines.