TECHNOLOGY
We utilize a simulation-driven synthetic data generation pipeline to train Vision AI models
for challenging production environments, where defect variability, reflective materials, and process complexity
make traditional inspection approaches difficult to scale.
We generate scalable synthetic defect datasets to train Vision AI models beyond the limitations of real production data collection.
Simulation-driven training reduces system deployment time by eliminating the need to wait for rare defect variations to appear on the line.
Compact inline hardware architecture fits directly into existing production stations without tunnels or major line redesign.
Vision AI models are adapted for different production stages including metal forming, body assembly, paint, and final assembly operations.
SOFTWARE
Transform raw surface images into structured quality insights through AI-powered defect detection, vehicle-level mapping, severity assessment, and operator review workflows designed for automotive production environments.
HARDWARE
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A production-ready inspection system combining industrial imaging, programmable lighting, edge AI computing, and operator visualization into a compact station designed for continuous automotive manufacturing environments.
🔹98% detection accuracy on reflective and curved panels
🔹Process-specific AI models for Press, BIW, Paint, and Assembly
🔹Detects all cosmetic defects: ding/dent, wrinkle, paint run/sag...
🔹Millisecond-level inference with multi-camera pipelines
🔹Real-time defect alerts and operator feedback
🔹Reliable under vibration, lighting noise, and surface variability
🔹No line redesign—works with moving or stationary parts
🔹Modular lighting + camera frames adaptable to any station
🔹PLC / MES / QMS-ready for closed-loop quality feedback
🔹Deploy as single cell or full-line solution
🔹Fast model updates for new defect types
🔹Adjustable lighting + camera geometry for all vehicle surfaces
Detects early forming and stamping abnormalities before BIW operations proceed.
EXPLOREDefect Classes:
Scratch | Crack | Forming Defects
Monitors surface quality after welding, hemming, framing, and fastening operations.
Defect Classes:
Ding/Dent | Bump | Tool Mark
Identifies cosmetic paint defects that appear after primer, basecoat, or clearcoat.
EXPLOREDefect Classes:
Run/Sag | Thin Paint | Wet Paint
Ensures cosmetic quality after assembly operations such as handling, and material addition.
EXPLOREDefect Classes:
Scratch | Ding/Dent
Vision AI systems designed to inspect, adapt, and scale across manufacturing lines.