AUTOMOTIVE QUALITY CONTROL

Vision AI
Surface Inspection

Automotive production demands precision, consistency, and speed—yet manual inspection can’t keep pace. robolaunch Vision AI delivers adaptive, inline surface inspection that detects microscopic defects across Press, Body, Paint, and Final Assembly. The result: early defect capture, stable quality, and actionable insights without disrupting your existing line.

WHY ROBOLAUNCH?

The Only Inline AI Engine
Built for Automotive Manufacturing

Inline
by Design

Detects defects at every station so issues are corrected immediately — preventing rework, scrap, and line delays.

Process-Specific
AI Models

Purpose-built models for metal, primer, paint, and assembly surfaces — delivering high accuracy with minimal false positives.

Micron-Level
Precision

Detects tiny cosmetic defects that humans miss — ensuring consistent surface quality and reducing downstream warranty risks.

Drop-In
Integration

Add cameras + lighting + AI to your existing stations — no line redesign, no downtime, fast installation.

WHAT WE DELIVER

A Complete Inline AI Surface Inspection System Built for Automotive Production

SOFTWARE

Vision AI Engine

Dashboard and defect visualization interface of the robolaunch Vision AI Surface Inspection system, showing vehicle defect heatmaps and real-time detection outputs on a tablet.

A production-grade deep-learning engine for sub-millimeter defect detection, paired with an operator dashboard for defect visualization, coordinate mapping, and real-time analytics.

HARDWARE

Modular Inspection Setup

Hardware setup for Vision AI Surface Inspection showing industrial lighting, 2D cameras, and control panel installed on an automotive production line.

A configurable hardware system with adjustable lighting, flexible multi-camera mounting, and modular framing—adaptable to different vehicle surfaces and station layouts.

FEATURES

Industrial AI Engineered
for Automotive Production Lines

01 — High-Accuracy Detection

Sub-mm precision built for complex automotive surfaces.

🔹98% detection accuracy on reflective and curved panels
🔹Process-specific AI models for Press, BIW, Paint, and Assembly
🔹Detects all cosmetic defects: ding/dent, wrinkle, paint run/sag...

02 — Real-Time Inline Performance

Designed to keep up with high-speed automotive cycle times.

🔹Millisecond-level inference with multi-camera pipelines
🔹Real-time defect alerts and operator feedback
🔹Reliable under vibration, lighting noise, and surface variability

03 — Minimal Integration Footprint

Drop-in installation that fits existing stations.

🔹No line redesign—works with moving or stationary parts
🔹Modular lighting + camera frames adaptable to any station
🔹PLC / MES / QMS-ready for closed-loop quality feedback

04 — Scalable & Adaptable Architecture

Built to expand across processes and facilities.

🔹Deploy as single cell or full-line solution
🔹Fast model updates for new defect types
🔹Adjustable lighting + camera geometry for all vehicle surfaces

USE CASES

Inline AI Surface Inspection Across
Every Stage of Automotive Production

Press Shop

Detects early forming and stamping abnormalities before BIW operations proceed.

EXPLORE

Defect Classes:
Scratch | Crack | Forming Defects

Body Shop (BIW)

Monitors surface quality after welding, hemming, framing, and fastening operations.

EXPLORE

Defect Classes:
Ding/Dent | Bump | Tool Mark

Paint Shop

Identifies cosmetic paint defects that appear after primer, basecoat, or clearcoat.

EXPLORE

Defect Classes:
Run/Sag | Thin Paint | Wet Paint

Final Assembly

Ensures cosmetic quality after assembly operations such as handling, and material addition.

EXPLORE

Defect Classes:
Scratch | Ding/Dent

HOW IT WORKS?

How We Adapt AI to Work
for Your Factory Conditions

Every production line has its own realities—
so we tailor the system entirely to your conditions.

STEP 01 — Field Analysis

We gather the real inputs needed to mirror your line.

Environment, lighting, defect characteristics, material type, and geometry are collected to define the inspection conditions and feed the simulation pipeline.

STEP 02 — Simulation & Model Adaptation

We generate a complete synthetic defect dataset and train the model.

Thousands of defect variations are produced under your field conditions, creating a robust deep-learning model tuned for your surfaces and defect profiles.

STEP 03 — Field Deployment & Calibration

We install the customized hardware and deploy the retrained AI model.

The camera–lighting setup is positioned for your station, the model is calibrated on-site, and the system is validated for inline cycle time and accuracy.

LinkedinYoutubeE-mailPrivacy Policy